Alumiiniumist substraadi protsessi vool
Feb 17, 2022
1. Avamine
Alumiiniumist substraadi tootmisprotsess
1. Materjali - lõikamise protsess
2. Avamise eesmärk
Lõika suures{0}}suuruses sissetulevad materjalid tootmiseks vajaliku suuruseni
3. Ettevaatusabinõud materjalide avamisel
① Check the size of the first piece after cutting
② Pay attention to the scratches on the aluminum surface and the scratches on the copper surface
③ Pay attention to the layering and draping of the edge of the board
2. Puurimine
1. Puurimisprotsess
Tüübel - Puurimine - Kontrollikoda
2. Puurimise eesmärk
Plaadi positsioneerimine ja puurimine, et hõlbustada järgnevat tootmisprotsessi ja kliendi kokkupanekut
3. Ettevaatusabinõud puurimisel
① Check the number of drilled holes and the size of the holes
② Avoid scratches on the sheet
③ Check the drape of the aluminum surface and the deviation of the hole position
④ Check and replace the drill bit in time
⑤ Drilling is divided into two stages, one drilling: after cutting the material, the drilling is a peripheral tool hole
Teine puur: tööriista auk seadmes pärast jootemaski
3. Kuiva/märja filmi pildistamine
1. Kuiva/märja filmi pildistamise protsess
Lihvimisplaadi - film - säritus - arendus
2. Kuiva/märja filmiga pildistamise eesmärk
Vooluahela tegemiseks vajalikud osad renderdatakse lehel
3. Ettevaatusabinõud kuiva/märja filmiga pildistamiseks
① Check whether there is an open circuit in the circuit after developing
② Whether there is any deviation in the development alignment to prevent the occurrence of dry film breakage
③ Pay attention to the defective circuit caused by scratches on the board surface
④ There should be no air residue during exposure to prevent poor exposure
⑤ After exposure, keep it still for more than 15 minutes before developing
4. Happeline/aluseline söövitus
1. Happe/aluseline söövitusprotsess
Söövitus - eemaldamine - kuivatamine - kontrolllaud
2. Happe/aluse söövitamise eesmärk
Pärast kuiva/märja kile pildistamist hoidke vooluringi vajalik osa alles, eemaldage liigne osa väljaspool vooluringi ja pöörake tähelepanu alumiiniumsubstraadi korrosioonile söövituslahuse poolt happesöövitamise ajal;
3. Ettevaatusabinõud happelise/aluselise söövitamise korral
① Note that the etching is not clean and the etching is excessive
② Pay attention to line width and line thickness
③ The copper surface is not allowed to be oxidized or scratched
④ The dry film should be removed cleanly
Viis, siidist jootemask, tegelased
1. Siiditrükk jootmask, iseloomu protsess
Siiditrükk - Eelküpsetamine - Säritus - Arendus - Tegelased
2. Eesmärk siiditrüki joote mask ja tähemärki
① Anti-soldering: protect the circuit that does not need to be soldered and prevent the tin from entering and causing a short circuit
② Characters: play the role of marking
3. Tähelepanu vajavad asjad siiditrüki jootemaski ja tegelaste jaoks
① To check whether there is garbage or foreign matter on the board
COB alumiiniumist aluspind
COB alumiiniumist aluspind
② Check the cleanliness of the stencil ③ Pre-bake for more than 30 minutes after screen printing to avoid bubbles in the lines
④ Pay attention to the thickness and uniformity of the silk screen
⑤ After pre-baking, the board should be completely cooled to avoid sticking to the film or destroying the gloss of the ink surface.
⑥ Place the ink face down during development
6. V-LÕIK, gongilaud
1. V-LÕIK, gongilaua protsess
V-CUT——Gong board——Tear off protective film——Remove Pifeng
2, V-LÕIK, gongilaua eesmärk
① V-CUT: Connect a single PCS line to the whole PNL plate cutting and leave a small part for easy packaging and removal.
② gong board: remove the excess part of the circuit board
3. Ettevaatusabinõud V-CUT-i ja gongilaua jaoks
① During the V-CUT process, pay attention to the size of V, incomplete edges and burrs
② Pay attention to burrs when the gong board is used, and the gong knife is skewed. Check and replace the gong knife in time.
③ Finally, avoid scratches on the board when removing the front.
Seitse, test, OSP
1. Test, OSP protsess
Line Test - Vastupidavus pingetest - OSP
2. Testimine, OSP eesmärk
① Line test: check whether the completed line is working normally
② Withstand voltage test: check whether the completed line can withstand the specified voltage environment
③ OSP: Make the circuit better for soldering
3, testimine, OSP ettevaatusabinõud
① How to distinguish between qualified and unqualified products after testing
② Placement after finishing OSP
③ Avoid line damage
Kaheksa, FQC, FQA, pakendamine, saatmine
1. Protsess
FQC - FQA - Pakkimine - Saadetis
2. Eesmärk
① FQC conducts full inspection and confirmation of the product
② FQA random inspection and verification
③ Pack and ship to customers as required
3. Pöörake tähelepanu
① FQC pays attention to the confirmation of appearance during the visual inspection process and makes a reasonable distinction
② FQA really conducts random inspections to verify the inspection standards of FQC
③ To confirm the number of packages, avoid mixed boards, wrong boards and package damage 3






